Client Overview
Industry: Third-Party Logistics (3PL)
Location: Melbourne, Victoria
Warehouse Size: 6,800 m²
Services Delivered by TQA Group:
- Pallet Racking Audit
- Warehouse Traffic Management Plan
- Safety Signage Audit
- Rack Protection Installation
The Challenge
A fast-growing logistics company was struggling with warehouse congestion, damaged pallet racking, and inconsistent traffic flow. Forklift movement frequently crossed pedestrian walkways, increasing workplace safety risks. During an internal review, the client also identified damaged rack components and outdated safety signage.
The business wanted to improve warehouse safety while maintaining uninterrupted daily operations.
TQA Group Solution
After a comprehensive site inspection, TQA Group developed a customised improvement plan that included:
- Full pallet racking safety inspection
- Identification of damaged uprights and beams
- Replacement recommendations for non-compliant components
- Installation of upright protectors and rack end barriers
- Updated warehouse traffic management plan
- New pedestrian walkways and forklift routes
- Installation of compliant warehouse safety signage
Our team coordinated the work in stages, allowing warehouse operations to continue with minimal disruption.
Results
Following the project, the client achieved:
- 30% improvement in warehouse traffic flow
- Safer separation between forklifts and pedestrians
- Reduced risk of pallet racking damage
- Improved compliance with Australian warehouse safety requirements
- Faster product movement within the warehouse
- Better overall warehouse organisation
Client Outcome
The warehouse now operates with improved safety standards, greater operational efficiency, and a storage system designed to support future business growth.
Why TQA Group?
TQA Group provides practical warehouse safety solutions tailored to Australian businesses. Our experienced team helps clients improve storage efficiency, reduce operational risks, and maintain compliant warehouse environments through professional audits, traffic management planning, and customised storage solutions.